Poster

P3.12 – Dual Function Galactoglucomannan Derivative for Emulsion Polymerization Towards Barrier Coating Applications  

Nizam P A

Åbo Akademi University

Co-author(s):
Chunlin  Xu, Åbo Akademi University
Liqiu Hu, Åbo Akademi University
Jarl Hemming, Åbo Akademi University
Emil Rosqvist, Åbo Akademi University
Jouko Peltonen, Åbo Akademi University
Martti Toivakka, Åbo Akademi University

The increasing demand for sustainable barrier coatings in packaging, driven by the principles of the circular bioeconomy and the urgency to mitigate plastic pollution, necessitates the development of innovative, bio-based alternatives to conventional plastics [1–3]. In this study, we present the development of bio-based latexes derived from galactoglucomannan (GGM), a softwood-derived hemicellulose, for application in packaging barrier coatings. Modified GGM was employed as a non-ionic surfactant and co-monomer during the emulsion polymerisation of butyl acrylate, a monomer that can be sourced from renewable feedstocks such as sugarcane or corn, thereby eliminating the need for fossil-derived surfactants [4]. The polymerization process utilized a 1:1 ratio of GGM modified with allyl glycidyl ether and butyl acrylate monomer, achieving a polymerization conversion of 90% within five minutes. This high conversion efficiency significantly enhances process productivity and reduces energy consumption. The resulting latexes were subsequently cast into films, which exhibited promising barrier properties, including an oxygen transmission rate of 10 cm³/m²/day and a water vapour transmission rate of 80 g/m²/day. These findings highlight the potential of GGM-based latexes as effective and sustainable alternatives to conventional packaging materials, thereby contributing to the advancement of bio-based solutions within a circular economy framework.

References:1. Parveen, N., Naik, S. V. C. S., Vanapalli, K. R. & Sharma, H. B. Bioplastic packaging in circular economy: A systems-based policy approach for multi-sectoral challenges. Science of the Total Environment vol. 945 Preprint at https://doi.org/10.1016/j.scitotenv.2024.173893 (2024). 2. Versino, F. et al. Sustainable and Bio-Based Food Packaging: A Review on Past and Current Design Innovations. Foods vol. 12 Preprint at https://doi.org/10.3390/foods12051057 (2023). 3. Reichert, C. L. et al. Bio-based packaging: Materials, modifications, industrial applications and sustainability. Polymers vol. 12 Preprint at https://doi.org/10.3390/polym12071558 (2020). 4. Brobbey, M. S., Louw, J. & Görgens, J. F. Biobased acrylic acid production in a sugarcane biorefinery: A techno-economic assessment using lactic acid, 3-hydroxypropionic acid and glycerol as intermediates. Chemical Engineering Research and Design 193, 367–382 (2023).

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